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Version: Version Mobile 2.0

Sequor MTC (Maintenance Total Control)

The Sequor MTC is one of modules of Sequor MTC Platform, that works as a CMMS (Computerized Maintenance Management System) solution.

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Capable of providing high performance in the management and execution of maintenance processes.
Built from the concepts of ISA 95, the Sequor MTC allows to optimize the management of all elements that make up the maintenance area: materials, spare parts, stock, tools, vehicles, tasks and personnel.

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It's responsible to manage all maintenance process, since planning, execution, until control and KPI's. Optimizing your team's performance and make maintenance a protagonist in your business strategy.

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why choose Sequor MTC?​

Sequor MTC was designed and developed in compliance with the main market requirements, in addition to being based on the concepts of the standard ISA 95 (International standard provided by the International Society of Automation), that defines best practices for systems integration MOM (Manafactuting Operations Management). Sequor MTC optimizes control of all maintenance elements: materials, stock, tool, vehicles, tasks and people.

What are the main gains and improvements in the process?​

  • improved Resource Management and Maintenance Costs.
  • Improvement in the main KPIs in the area (Machine Availability, MTBF, MTTR...).
  • Improvement in the team's Technical Skills through the knowledge base generated by the History and Execution of Orders.
  • Improvement in Productivity .
  • Improvement of the team's Communication process from planning to execution, in a flow of Continuous Improvement.

What are the elements of the system?​

Master Data​

Functional Location​

Functional location is an element that contextualizes other records. Its main features are geolocation with Latitude, Longitude and Altitude coordinates to provide spatial points on digital maps. It is also widely used in the organizational context, where the functional location contains the structure of sections and provides information about which node the resource is linked to.

Workcenter​

Workcenter is a classification that allows the division of workcenters for better identification and allocation of resources that have similar costs, characteristics and functions in the process.

Equipment​

Equipment management is a business area that provides information for various MOM (Manafactuting Operations Management) processes. Some examples are:

  • Equipment entry
  • Physical characteristics
  • Equipment availability and reliability
  • Equipment work order history
  • Provides information for WMS, CMMS e MES work orders.

Material​

Materials management is the business area that provides data to other Sequor Platform apps, within the contexts of MOM (Manufactuting Operations Management). Some examples are:

  • material registration
  • Material characteristics and behaviors
  • Provides data for WMS, CMMS and MES moves
  • Processes the consumption of material called by the CMMS and MES systems
  • Process the inventory
  • Process the stock position

Personnel​

Personnel Management is a discipline in the system that organizes groups of professionals according to the characteristics required for each type of activity or function. We can group Electricians, Mechanics, Analysts into specific groups and then allocate them in order planning.

Work Order​

Work Order is a manufacturing document, which is responsible for specifying the conditions to execute something. Work orders are classified into:

  • Service order (used in Maintenance or Service Management process)
  • Production order (used in the Manufacturing process)
  • Inspection Order (used in the Quality process)
  • Transfer order (used in the Logistics process)

Different types of order have particular behaviors, but the structure is always the same. but why ??? This is because these business areas are naturally similar. So much that: Maintenance, Manufacturing, quality and logistics are the four pillars of the ISA 95 standard (International standard provided by the International Society of Automation).

Service orders are composed of blocks of information:

Order Planning​

Create Order​

It is the app for creating and completing new orders. By clicking on the Create Order icon, you enter the Grid / List mode and can view all created order records and perform editing actions in addition to others available on the toolbar.

Complete Order​

It is the app to update and complete orders already opened. By clicking on the Complete Order icon, you enter the Grid / List mode and can view all pattern records and perform editing actions in addition to others available in the toolbar.

Dispatch Order​

Dispatch Order is the app responsible for downloading masterdata entries and service orders to Sequor Mobile. Masterdata entries like material, labor and equipment are required to download because the application works offline and after downloading, user can perform the entire process without internet.

Sync Files​

Sync files is the MTC service to import .xls template through the process it is possible to upload files and load external records to the system, making it easy and flexible to support a wide range of possibilities.

MTC Basic Flowchart​

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